Completion Tools ,

Hydraulic Setting Tool

The Hydraulic Setting Tool is an ultra-reliable, pressure-activated tool designed to efficiently set wireline retrievable plugs, permanent packers, bridge plugs, cement retainers, or other completion equipment in the well. With advanced multi-stage piston technology, it minimizes activation pressures and ensures a smooth and consistent setting operation, even in challenging well conditions.

Key Features:

  • Multi-Stage Pistons: Reduces high activation pressures, ensuring reliable operation.
  • Versatile Usage: Compatible with both jointed tubing and coiled tubing operations.
  • Easy Field Serviceability: Simple to disassemble, maintain, and reassemble on-site, reducing downtime.
  • Pressure Equalization: Provides well pressure equalization between the tubing and annulus post-setting.
  • Durable Construction: Engineered for high-pressure environments, withstanding external collapse pressures up to 10,000 PSI (70 MPa).

Applications:

  • Setting Packers: Precisely sets permanent or retrievable packers for production or injection operations.
  • Bridge Plug Installation: Ensures secure placement of bridge plugs for zone isolation or testing.
  • Cement Retainers: Facilitates the installation of cement retainers during well cementing operations.
  • Completion Equipment: Activates other downhole tools during completion phases.

Operational Benefits:

  1. Reliable Pressure Activation:
    • Tubing string pressure activates the hydraulic pistons, providing multiplied force through each piston stage for precise and efficient tool setting.
  2. Adaptability:
    • Suitable for a wide range of completion operations using coiled tubing or jointed tubing.
  3. Post-Setting Features:
    • After setting, ports in the tool open to allow:
      • Pressure Testing: Enables testing of well integrity.
      • Circulation: Facilitates fluid circulation.
      • Pressure Equalization: Balances tubing and annulus pressure for smoother retrieval.
  4. Safety and Ease of Use:
    • Designed for easy deployment and retrieval, reducing operational risks and complexity.

Specifications:

  • Tool Sizes: Compatible with tubing sizes ranging from 1 inch to 2.875 inches (25.4 mm to 73.02 mm).
  • Tool OD: 3.5 inches (88.9 mm).
  • Setting Pressure: Operates within a pressure range of 1800 to 3800 PSI (12 to 26 MPa).
  • External Collapse Pressure: Withstands up to 10,000 PSI (70 MPa).
  • Connections:
    • Top: 2.375 EUE (60.32 mm).
    • Bottom: Compatible with various downhole equipment.

How It Works:

  1. Deployment:
    • Attach the Hydraulic Setting Tool to the tubing string and run it down to the desired setting depth.
  2. Activation:
    • Apply pressure to the tubing string, which activates the hydraulic pistons.
    • The multi-stage piston system amplifies force, setting the downhole equipment securely.
  3. Post-Setting Operations:
    • Once the equipment is set:
      • Ports open to allow circulation or pressure testing.
      • Equalize pressure between tubing and annulus.
    • Retrieve the tubing string with the tool for subsequent operations.

Why Choose the Hydraulic Setting Tool?

  • Efficiency: Simplifies the setting process with reliable hydraulic activation.
  • Versatility: Supports various completion operations in both coiled and jointed tubing applications.
  • Durability: Designed to endure high-pressure environments and long-term operational demands.
  • Ease of Use: Minimal field servicing requirements and straightforward operational procedures.

The Hydraulic Setting Tool offers unmatched reliability and efficiency for setting downhole tools in a wide range of well conditions. Its advanced design, combined with robust features, ensures precise and repeatable operations, making it an essential tool for modern oilfield completions.

For further information or tailored solutions, feel free to contact us.

 

Coiled Tubing

Sizes

(in/mm)

 

Tool OD

(in/mm)

 

Setting Pressure

(PSI/MPa)

 

External Collapse Pressure

(PSI/MPa)

 

Connection

 

Top

(in/mm)

 

Bottom

(in/mm)

Part
Number

1 – 2.875

(25.4 – 73.02)

3.5

(88.9)

1800 – 3800

(12 – 26)

10,000

(70)

2.375 EUE

(60.32)

Baker® 10

Baker® 20

104861

104876

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