Wellhead Compression & Gas Lift

50HP HYDRAULIC CASING GAS COMPRESSOR

The HCG50 Hydraulic Casing Gas Compressor is a high-capacity, robust solution engineered for low-volume casing gas applications. With its ability to process both liquids and gases seamlessly, the HCG50 eliminates the common challenges associated with conventional casing gas compressors. This state-of-the-art system is equipped with advanced automation, real-time monitoring, and exceptional reliability, making it an excellent choice for diverse oil and gas operations.

Key Features and Benefits

  • Purpose-Built for Low-Volume Applications: Specifically designed to manage low casing gas volumes with maximum efficiency and reliability.
  • No Liquid Handling System Required: Handles both liquid and gas flows without the need for separators, liquid pumps, or shutoff switches.
  • Automated Operation: Equipped with a “set and forget” PLC control system, enabling hands-free operation.
  • SkyView Reporting System: Real-time monitoring with instant notifications for system warnings and shutdowns, ensuring operational safety and efficiency.
  • Ultra-Reliable Gear Pump: Powered by a durable electric motor, delivering consistent performance with minimal maintenance.
  • Full Bore ID Post-Shear: Allows unobstructed flow after pressure settings are achieved.
  • Compact and Portable: Easily moved with skid or trailer configurations, towable by a ¾-ton truck.
  • Automatic Restart: Restores functionality automatically after power outages, minimizing downtime.
  • Flexible Optimization: Operates independently of the lift system and adjusts cycle rates to match real-time flow demands.
  • 100% Turn-Down Capability: Provides precise compression control for varying operational conditions.
  • Low Maintenance: Designed with minimal moving parts, reducing wear and servicing needs.

Applications

The HCG50 Hydraulic Casing Gas Compressor is ideal for:

  • Casing Gas Recovery: Efficiently recovers low-volume casing gas for improved operational efficiency.
  • Liquid and Gas Management: Handles simultaneous liquid and gas flows for versatile use cases.
  • Automated Operations: Perfect for unmanned or remotely monitored setups, with real-time system feedback.

Options and Configurations

The HCG50 offers customizable configurations to meet specific operational requirements:

  • Multiple Rod Sizes Available: Customizable to accommodate different pressure and volume needs.
  • Sweet or Sour Service Compatibility: Tailored for various gas compositions, including sour environments.
  • Skid or Gas Trailer Configurations: Ensures portability and ease of deployment.
  • Electric or Gas Drive Engine Power Packs: Choose your preferred power source for adaptable operations.
  • Hydraulic Heat Trace: Maintains performance in colder environments.
  • Sour Corrosion Protection: Includes corrosion-resistant PSV and XXS piping for sour gas conditions.
  • Inlet Particle Filter: Protects the system from particulate contamination for enhanced reliability.

Standard Features

  • No operator setup or adjustments required.
  • Start-and-walk-away oil warm-up system for quick and efficient startup.
  • Automated capacity control adapts cycle rates to match flow conditions.
  • Fully sealed design eliminates external leak points for oil or gas, ensuring safety and efficiency.
  • Minimal moving parts reduce maintenance costs and extend operational life.

Why Choose the HCG50?

The HCG50 Hydraulic Casing Gas Compressor is a powerful, reliable, and efficient solution for managing casing gas and liquid flows in oil and gas operations. Its innovative design eliminates the need for traditional liquid management systems, reduces maintenance, and enhances performance through automated functionality and real-time monitoring. Whether for remote or on-site operations, the HCG50 delivers unparalleled efficiency and reliability.

Performance and Rental Options

  • No Hassle Service Plan: Ensure optimal performance with a comprehensive maintenance package.
  • SkyView Monitoring: Gain full visibility into system performance with live data and alerts.
  • Flexible Rental Program: Access high-performance compression without long-term commitments.

Contact us to learn more about how the HCG50 Hydraulic Casing Gas Compressor can optimize your operations!

15hp HCG – 6″ Cylinder
15hp Electric motor* or gas engine drive
50hp HCG – 10″ Cylinder
50hp Electric motor* or gas engine drive
Cylinder Size   Cylinder Size  
Low Pressure 613 Max ΔP 225psi 1022 0 – 225psi ΔP
0 – 3 e3m3/day   2 – 10 e3m3/day
High Pressure 616 Max ΔP 350psi 1028 200 – 375psi ΔP
0 – 2 e3m3/day 1 – 5 e3m3/day
*Electric motor available in 480V or 600V
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